Mathematical Modelling for Furnace Design Refining Molten Aluminum

The design of an aluminium melting furnace has faced two challenges: mathematical modelling and simulative optimization. This paper first uses fluid dynamics to model the process mathematically. Then, is utilized simulate a round shaped reverberatory for alloys. In order achieve highest thermal efficiency furnace, simulation are performed predict complex flow patterns, geometries, temperature profiles mixture-gas air through main chamber, as well tower attached furnace. results led establishment optimal position angle burner, which validated physical experiments, ensuring recirculation combustion gases chamber tower. Furthermore, proper arrangement refractory materials derived avoid heat losses outer surface Temperature also determined optimization arrive at final Compared with manual designs previously practiced, simulation-based furnaces offers excellent guidance, increase in processing magnesium removal more refined alloys, increased rate chip accession.